FLEX-Line foldable plastic container (PG 2)

Foldable dangerous goods packaging for the safe transport of lithium-ion batteries – space-saving, cost-effective, versatile

Foldable Packaging for Dangerous Goods for Safe and Efficient Transport of Lithium-Ion Batteries

Whether by sea, air, rail, or road: Our foldable plastic packaging for dangerous goods ensures the highest level of safety when transporting lithium-ion batteries and modules. With a variety of sizes and designs, they are particularly well-suited for demanding applications such as the transport of defective lithium-ion battery systems. At the same time, they offer significant cost advantages, as the reduced volume during transport and storage lowers your logistics costs and improves your carbon footprint.

Lightweight, Sustainable, and Foldable Bulk Carrier

FLEX-Line folding systems are foldable plastic bulk carriers that meet all the requirements of modern, environmentally friendly transport and warehouse logistics. Their special design—consisting of a twin-sheet pallet, folding ring, and twin-sheet lid—makes them lightweight yet very stable. They offer ergonomic, safe handling, a long service life, and are fully recyclable. For storage and the transport of empty containers, the carriers can be folded to save space.

  • Security system for storage and transport in accordance with ADR LP903, LP904, LP905 or P903, P908, P909, P910 for new, damaged and defective lithium-ion battery systems as well as prototypes.
  • E-bike batteries, power tools, laptop and mobile batteries, automotive batteries, etc.
  • Recess for barcode labels as well as provision for document register attachment.
  • Incorporation of a GPS chip in the pallet base possible. Standard sizes for easy logistics, foldable and extremely lightweight.
  • Tested boxes with UN approvals and sliding element with hazardous goods symbol.
  • Permanent reuse of the system (no replacement required after 5 years).
  • Very easy handling and no environmental hazard.
  • Stackable up to 3 containers (1+2)

FLEX‑Line Configuration Options

To help you find the right packaging for your hazardous materials, we offer the FLEX‑Line in three configuration options—Basic, Advanced, and Premium—as well as in several sizes

Basic: Empty container for the transport of undamaged / like-new lithium-ion battery systems in accordance with ADR packaging instruction PI903 / LP903. Flex box basic.png

Advanced: For enhanced protection, including a fiberglass lining, in accordance with ADR PI903, PI908, PI909, PI910, LP903, LP904, and LP905. For example, for defective systems or prototypes. Flex box advanced .png

Premium: For maximum protection, including E-glass fiber lining and PyroBubbles® cushions (dust-free), in accordance with ADR PI903, PI908, PI909, PI910, LP903, LP904, and LP905. Flex box premium.png

FlyerProduct Flyer FLEX Line PG2Download

Technical data

Item numberProductExternal dimensions mm (LxWxH)*Internal dimensions mm (LxWxH) *Internal volume (l) *Empty weight (mass in kg)*Max. total weight (gross-mass in kg)
22 - Foldable plastic transport containers - FLEX-Line - VG2
2219FLEX-Box 240 Basic1140 x 595 x 6351060 x 515 x 44324038438
2220FLEX-Box 240 Advanced1140 x 595 x 6351020 x 475 x 40319538 (46 with mat)438
2221FLEX-Box 240 Premium, incl. PyroBubbles®1140 x 595 x 6351020 x 475 x 40319538 (46 with mat)438
2222FLEX-Box 625 Basic1200 x 800 x 9231134 x 734 x 75262555656
2223FLEX-Box 625 Advanced1200 x 800 x 9231094 x 694 x 71254055 (71 with mat)656
2224FLEX-Box 625 Premium, incl. PyroBubbles®1200 x 800 x 9231094 x 694 x 71254055 (71 with mat)656
2225FLEX-Box 790 Basic1200 x 1000 x 10001092 x 892 x 81279052850
2226FLEX-Box 790 Advanced1200 x 1000 x 10001052 x 852 x 77269052 (68 with mat)850
2227FLEX-Box 790 Premium, incl. PyroBubbles®1200 x 1000 x 10001052 x 852 x 77269052 (68 with mat)850
2228FLEX-Box 975 Basic2250 x 1140 x 6352140 x 1030 x 44397581835
2229FLEX-Box 975 Advanced2250 x 1140 x 6352100 x 990 x 40384081 (102 with mat)835
2230FLEX-Box 975 Premium, incl. PyroBubbles®2250 x 1140 x 6352100 x 990 x 40384081 (102 with mat)835
2231FLEX-Box 1580 Basic1700 x 1140 x 11571590 x 1030 x 965158086800
2232FLEX-Box 1580 Advanced1700 x 1140 x 11571550 x 990 x 925142086 (112 with mat)800
2233FLEX-Box 1580 Premium, incl. PyroBubbles®1700 x 1140 x 11571550 x 990 x 925142086 (112 with mat)800
2234FLEX-Box 2900 Basic2800 x 1800 x 8272700 x 1700 x 63029003001500
2235FLEX-Box 2900 Advanced2800 x 1800 x 8272660 x 1660 x 5902605300 (340 with mat)1500
2236FLEX-Box 2900 Premium, incl. PyroBubbles®2800 x 1800 x 8272660 x 1660 x 5902605300 (340 with mat)1500
Flex box XS basic.webp

FLEX-Box 240 Basic

Art.-Nr. 2219
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FLEX-Box 240 Advanced

Art.-Nr. 2220
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FLEX-Box 240 Premium

Art.-Nr. 2221
Flex box S basic.webp

FLEX-Box 625 Basic

Art.-Nr. 2222
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FLEX-Box 625 Advanced

Art.-Nr. 2223
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FLEX-Box 625 Premium

Art.-Nr. 2224
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FLEX-Box 790 Basic

Art.-Nr. 2225
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FLEX Box 790 Advanced

Art.-Nr. 2226
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FLEX-Box 975 Basic

Art.-Nr. 2228
Flex box M basic.webp

FLEX-Box 790 Premium

Art.-Nr. 2227
Flex box L basic.webp

FLEX-Box 975 Advanced

Art.-Nr. 2229
Flex box L basic.webp

FLEX-Box 975 Premium

Art.-Nr. 2230
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FLEX-Box 1580 Basic

Art.-Nr. 2231
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FLEX-Box 1580 Advanced

Art.-Nr. 2232
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FLEX-Box 1580 Premium

Art.-Nr. 2233
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FLEX-Box 2900 Basic

Art.-Nr. 2234
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FLEX-Box 2900 Advanced

Art.-Nr. 2235
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FLEX-Box 2900 Premium

Art.-Nr. 2236