Packaging Group 2 2019-06-06T14:16:53+00:00

GENIUS – Transport container, plastic
Packaging Group II

Safety system for storage and transport in compliance with SV 376, P908 ADR, for damaged, defective and unsafely transportable lithium-ion batteries

  • Application for E-bike batteries, power tools, laptop and mobile batteries, automotive batteries, E-vehicle batteries, etc.

  • Storage, transportation and recycling within the context of SV 377, P 909 for non-damaged and non-defective or EOL lithium-ion batteries

  • Transport of prototypes in accordance with SV 310, P 910

  • Reliable protection against thermal runaway and exothermic reactions, thus avoiding any risks to the environment

  • Available in standard sizes for easy logistics and stackable up to 3.0 meters

  • Tested and with UN approvals

  • Permanently recyclable

  • Easy handling

  • X 13, X 30, Y 45 and Y 456 coding

Type Item No. Exterior / Interior dimensions
Length x Width x Height (mm)
Volume
(l)
Empty weight
(kg)
Max. dangerous goods
(kg)
Max. gross weight
VG I (kg)
XS-Box 1
Basic
2209 400 x 300 x 235
360 x 260 x 195
18 1,9 8,1 13
XS-Box 1
Advanced
2210 400 x 300 x 235
298 x 198 x 135
8 3,7 6,3 13
XS-Box 2
Basic
2211 400 x 300 x 285
360 x 260 x 245
23 2,0 7,5 13
XS-Box 2
Advanced
2212 400 x 300 x 285
297 x 195 x 190
11 4,0 5,5 13
S-Box 1
Basic
2201 600 x 400 x 295
556 x 356 x 276
56 3,4 32,5 45
S-Box 1
Advanced
2202 600 x 400 x 295
492 x 292 x 196
28 6,8 29,1 45
S-Box 1
Premium
2203 600 x 400 x 295
492 x 292 x 196
28 14,3 26,2 45
S-Box 2
Basic
2204 600 x 400 x 441
556 x 356 x 422
84 4,7 27,9 45
S-Box 2
Advanced
2205 600 x 400 x 441
492 x 292 x 341
49 9,0 23,6 45
S-Box 2
Premium
2206 600 x 400 x 441
492 x 292 x 341
49 21,1 18,1 45
M-Box
Advanced
2207 1230 x 1030 x 835
966 x 766 x 404
299 83,4 291,8 456
M-Box
Premium
2208 1230 x 1030 x 835
981 x 788 x 400
309 142 277,9 456

Packaging methods

The required level of safety (thickness of the layer of PyroBubbles®) is based on the cell chemistry, the mass and the condition of the batteries. The system is designed to provide an easy filling and emptying process. Three different packaging concepts are offered for the safety containers – Basic, Advanced and Premium:

To provide easy handling, the Basic and Premium versions use pads. These pads are enveloped in a thin, needled polyethylene (PE) film and filled with PyroBubbles®. When a critical situation arises, the film disintegrates and the PyroBubbles® extinguishing agent unfolds its full effect.

The powder-coated steel basket (Advanced and Premium) ensures that the minimum safety distances between the batteries and the outside of the container and the floor are maintained, so that an optimal level of safety is provided at all times. It is permeable to any leaking electrolyte.

In the Advanced version, the batteries can be easily removed with the basket, while the PyroBubbles® remain in the box.

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